Tuesday, 24 July 2012

various applicaitons of voice in warehouse


Voice- Directed Selection work-flow 

With Vocollect voice implementation in any warehouse selection tasks, associates can move through their daily shift task load without being constrained or slowed down by bulky or small screen equipment or unwieldy paper lists. Rather, associates are able to accomplish their daily workload more accurately and efficiently with full of enjoyment and with zero safety concern. With the Vocollect solution, associates are given their assignments and directed to each line item on their work orders. They are told the correct quantity to pick and then directed to the next item. All this is controlled with Vocollect’s configurable selection workflow, which is designed to mirror the unique operations used in DC/warehouses.

Selection provides several process flows to make easy the entire selection process including; Piece-Picking, case-picking, catch-weights and batch-picking. Does not matter if selecting slow-moving products or high-volume products, voice delivers the speed and flexibility needed to help fulfill the customers order and gain overall customers satisfaction.

Voice Driven Solution Beyond Selection

In any DC/warehouse there are multiple tasks inside that which can be achieved more efficiently more smartly with the implementation of Voice technology.  This section outlines the core processes associated with some of these operations and provides insight into how voice can be leveraged to create more efficient processes by allowing the process and the technology to complement one another.
 
Value of Vocollect Voice in Receiving 

Receiving is the process in which inbound goods are “checked in” at the DC/warehouse through receiving dock or door. Commonly, receiving is tied to a purchase order that is maintained by paper or a computer integrated as part of the purchasing process.  Today, most of DC/warehouse accomplishes receiving operations either through paper or using RF scanners.  We are not going to get the details of Paper and RF based system instead we will spend more time to know how Voice can be utilized in Receiving.
   
Receiving with Voice

With the application of Voice in the receiving process,  receivers work hands-free, confirming the correct PO by speaking the number, confirming the pallet by reading the LPN number that is applied to the pallet or pallets, confirming the quantity by saying it, updating the PO by verbally confirming that all the delivered product has been received. All of this can be done while a receiver easily maneuvers around the pallet to inspect the boxes and stack product onto new pallets for put-away. The accuracy of the receiving process is increased because the receiver can focus on one thing, receiving the product. The rate of receiving also increases because the receiver is not interrupted with stop-and-start in the process.

 Driver-Directed Put Away with Voice

Voice enables a DC/warehouse to use driver-directed put-away without these drawbacks. Using a voice-directed solution, forklift drivers report where each pallet is put away. The driver identifies the pallet being put away by speaking a pallet ID. The ID is then reported to the host system. When the driver puts away the pallet, the driver say where the pallet is being put. The put-away location is sent to the host system, where it is validated and stored. Date and time stamps are used throughout the put-away process to track productivity and to track problems.
With the data provided by voice-directed put-away, accuracy can be monitored, the source of put-away problems can be found, inventory can be tracked, pallet misplacement can be identified, and inventory storage can be accomplished more efficiently. 


System –Directed Put-Away with Voice

With voice managing the system-directed put-away process, the driver speaks a pallet ID, which is then sent to the WMS. A return message is sent back to the associate reflecting the preferred location to store that pallet. Once the pallet is validated and the destination location is received, the driver is directed to an exact location. The driver speaks the location check digit, which is used to confirm that the driver is at the correct location. Once the put-away location is confirmed, the driver can proceed to put away the next pallet. Date and time stamps are used throughout the put-away process to track productivity and possibly track problems.

Many of the benefits of using voice in system-directed put-away are the same as that for driver-directed put-away. Using voice allows for absolute accountability and tracking of the put-away staff  and process.

The Vocollect Solution provides the ability to track productivity as well as accuracy. Another benefit of using voice is that by enabling drivers to report put-away information hands-free, forklift drivers can focus on maneuvering safely, which reduces equipment and product damage.

Value of Vocollect Voice in Replenishment

Replenishment is the process of replenishing the location, which is usually a pick slot associates going to location A, to get a pallet or a number of cases, and take them to the location that needs to be replenished. As with put-away, replenishment are generally managed in one of two ways: Paper-based or RF Fork-Mounted terminals but we are going to see how Voice can help us accomplish this task.


Replenishment with Voice

Again, the benefits of using voice for replenishment are much the same as those for using voice for other DC/warehouse tasks. The driver’s continued focus is on the pallet they are moving and location the pallet will be placed. The Vocollect solution enables multi-tasking so the driver can maneuver the forklift, raise the forks, and speak the check-digit, all at the same time. This results in better performance while still maintaining absolute accuracy.
Voice also reduces equipment and product damage. By keeping forklift drivers focused on what they are doing and keeping their line of sight on the right things, there is less of a chance that they can damage the product or the equipment. Customers using voice-directed applications in DC/warehouse processes have realized a decrease in safety issues by as much as 50%.



VOICE-POWERED WAREHOUSE GET CLEAR BENEFITS BY HANDS-FREE & EYES FREE WORK-FLOW, PRODUCTIVITY & ACCURACY.

ACCURACY

As warehouse associate gain capability to move freely within the DC, hands & eyes are free, no possibility to carry paper, read document and manual write status, eliminate the requirement of looking down at a small screen, enter data or pick-up and re-holster a scanner, warehouse associate’s focus is always on the task. When a warehouse associate approaches a pick slot, they hear the location and can look for it, then confirms the location ( via a check-digit) as they are picking the product. The opportunity to look away and forget, or misread a location / product is minimized therefore, increasing accuracy.

PRODUCTIVITY

With Voice-direction an associate completes an assignment with complete focus on what they are doing, walking to a new pick location, using a  forklift to get a pallet, or counting inventory slots. There are no urgent needs to turn their attention away from their seamless activity, no extra work to read, or get off the forklift to confirm a pallet. All Interactions with Vocollect wearable / mobile computing device, getting assignments / task wirelessly from WMS saying valuable time.

TRAINING

As total process is voice driven, there is no absolute need to train associates on reading printouts, knowing when/where to apply labels, or confirming information through a keyboard. Once an associate attends training and creates their voice templates, which on average, takes about 15-20 minutes, the entire work process completely driven step-by-step through voice commands, because they have one tool to use, versus paper for one task and scanning for another.

SAFETY

Safety is essential within the warehouse be it associates or products, in voice driven warehouse / DC associate focus is never removed from the task at hand, instances of product damage or associate injuries are greatly reduced. There is no need to take their eyes off the box cutter or off the racking as they place a pallet in a tight spot. As a result, there are fewer injuries, dropped products, and punctured pallets, providing a direct reduction in labor costs.


Whether you’re looking at new ways to expand the existing use of voice technology in your DC/warehouse, or you’re evaluating voice for the first time, looking beyond selection is a valuable way to extend the powerful ROI that is delivered by using voice technology. Vocollect Voice has proven benefits and enables companies to increase their order accuracy, improve operational effectiveness, and maximize employee productivity. All of these savings can be calculated to the bottom line.

With the availability of more applications using voice, companies can realize more incremental gains in ROI and quicker payback. Fluidity across the DC/warehouse is just one of the intangible benefits of utilizing voice technology. Being able to track accurate inventory location and levels at any point in time fully drives velocity and efficiency in your fulfillment process and aligns your operations with your customer demand, without sacrificing service levels. Voice has proven its value and over-delivered in its results. It’s ready for you - are you ready for the payback?